|Minimum Order Quantity||1 Unit|
|Weight||800 KG APPROX|
|Number Of Phases||THREE|
This automatic system comprises of a 3 stages indexing mechanism to perform a sequence of operations for Filling, Inner Plugging and Screw Capping. The unit is fabricated on rigid MS structure and cladded with SS Sheet to meet GMP requirements. All three operational stations are housed in a common acrylic cabinet to provide safe working zone. The unit is made compact & versatile with three operational stations of Filling, Inner Plugging and Screw Capping on a common center star wheel adjoined with infeed & out feed S.S. slat conveyor. Filling station consists of two reciprocating nozzles for filling, supported by Volumatric Head assisted dosing. Inner Plugging station consists of vibratory inner plug feeding device and pneumatic plug pressing unit along with pneumatic cap placement mechanism. Screw Cap sealing station consists of Vibratory screw cap feeding device along with and cap screwing unit with Rotary heads. Main drive, conveyor drive, capping drive & Volumatic filling is synchronized PLC.
Empty vials through unscrambler feeded to the center star wheel where all the operations of filling, plugging & screw capping will be performed in an indexing mechanism. Vial moves under the filling station and full dose of solution is filled in two stages under the nozzles. Then it moves for the further operation of plugging where inner plug comes from the bowl through chute & being placed on the vial while it stops under the pneumatic plug-placing device. Screw cap comes from the separate cap bowl through chute and being placed on the plugged vial at next stop. Further moves under the capping head where capping is down according to the pre set torque. Filled vials duly plugged & capped move on to out feed conveyor then.
Filling range :- 2ml to 50 ml
Output :- 30 BPM to 100 BPM
Filling Head :- 2 head to 6 head
· A very compact & versatile equipment for 3 in one operation.
· Unique for small volumes filling for Eye/Ear/Nasal drops.
· Smooth & efficient Filling-Inner Plugging & Screw Capping operations in one star wheel.
· Elegant matt finish body with acrylic enclosure on operational zone.
· Designed for low noise & maintenance less operation.
· Pneumatic inner plug pressing & cup placement.
· All contact parts made of SS 316.
· Screw capping heads is designed to apply adequate torque.
· No bottle, No plug, No cap – machine stop system.
· Equipped with torque limiter to protect indexing mechanism.
· No bottle – No fill, No plug – No cap, No bottle – No plug system.