|Minimum Order Quantity||1 Unit|
|Weight||800 KG APPROX|
|Number Of Phases||THREE|
This automatic system comprises of a 3 stages indexing mechanism to perform a sequence of operations for Filling, Inner Plugging and Screw Capping. The unit is fabricated on rigid MS structure and cladded with SS Sheet to meet GMP requirements. All three operational stations are housed in a common acrylic cabinet to provide safe working zone. The unit is made compact & versatile with three operational stations of Filling, Inner Plugging and Screw Capping on a common center star wheel adjoined with infeed & out feed S.S. slat conveyor. Filling station consists of two reciprocating nozzles for filling, supported by Volumatric Head assisted dosing. Inner Plugging station consists of vibratory inner plug feeding device and pneumatic plug pressing unit along with pneumatic cap placement mechanism. Screw Cap sealing station consists of Vibratory screw cap feeding device along with and cap screwing unit with Rotary heads. Main drive, conveyor drive, capping drive & Volumatic filling is synchronized PLC.
Empty vials through unscrambler feeded to the center star wheel where all the operations of filling, plugging & screw capping will be performed in an indexing mechanism. Vial moves under the filling station and full dose of solution is filled in two stages under the nozzles. Then it moves for the further operation of plugging where inner plug comes from the bowl through chute & being placed on the vial while it stops under the pneumatic plug-placing device. Screw cap comes from the separate cap bowl through chute and being placed on the plugged vial at next stop. Further moves under the capping head where capping is down according to the pre set torque. Filled vials duly plugged & capped move on to out feed conveyor then.
Filling range :- 2ml to 50 ml
Output :- 30 BPM to 100 BPM
Filling Head :- 2 head to 6 head
· A very compact & versatile equipment for 3 in one operation.
· Unique for small volumes filling for Eye/Ear/Nasal drops.
· Smooth & efficient Filling-Inner Plugging & Screw Capping operations in one star wheel.
· Elegant matt finish body with acrylic enclosure on operational zone.
· Designed for low noise & maintenance less operation.
· Pneumatic inner plug pressing & cup placement.
· All contact parts made of SS 316.
· Screw capping heads is designed to apply adequate torque.
· No bottle, No plug, No cap – machine stop system.
· Equipped with torque limiter to protect indexing mechanism.
· No bottle – No fill, No plug – No cap, No bottle – No plug system.
|Minimum Order Quantity||1 Unit|
|Capping Speed||20-30 bpm|
|Container Size||10-30 ml|
|Conveyor Height||850 to 900 mm|
|Number Of Heads||2 head|
|I Deal In||New Only|
Keeping in mind the diverse requirements of the clients, we manufacture, supply and export an extensive array of Eye Drop Capping Machine that are acclaimed among the clients for durable standards and easy maintenance. These products are functionally efficient in nature and are as per the set quality standards and guidelines. Moreover, we offer them at most reasonable rates.
Suitable for eye-drop bottle, cosmetic, pharmaceutical chemical liquid etc filing, plugging and over-capping operations.
Adopt single axle adjusting piston, the request filling volume can be adjusted quickly and precisely.
The part of piston which contacts with the liquid is made of fine ceramics. Can avoid the contamination and meet the GMP standard.
Automatic feeding bottle, positioning and operation are controlled automatically.
The automatic capping is designed according to the sealing mouth of screw cap. The fastening (sealing) range can be adjusted according to the material of cap.
With safety device, machine will stop automatically when bottle fell down or not in correct position during use the hand-wheel.
When specification of the bottle is changed. It only needs to change starwheel. The height can be adjusted also. It is very easy to wash & clean.
Adopt stepless speed variation motor, the operation speed can be adjusted freely.
It can be run individual or connected with automatic labelling machine and automatic cartoning machine to complete the whole line running in one line production.
The Monoblock machine is designed for automatic filling, inner plugging and over-capping onto small containers, most suitable for eye-drop and small volume injection liquid production to meet with GMP standards.
Filling Volume2c.c.~20c.c.15c.c.~40c.c.30c.c.~60c.c.50c.c.~100c.c.Speed35 - 70- bottles/min.Motor1HP & 60WAir Pressure4 - 6 kg (Prepared by buyer)Vacuum Press Consumption220 L/minElectric Power220V, 50/60 Hz , single phaseMachine Dimension(L)1780mm x (W)1675mm x (H)1700mmMachine Weight950 kgsOptional Bottle Feeding Devices:a. Turn-Table - For Glass Vial or Plastic Bottle. (Maximum: 60O x 100H , 26O x 56H)b. Vibrator- For Plastic Bottle. (Maximum: 25O x 55H , 13O x 39H)c. Nitrogen filling.